Sprinter Van DPF, DEF & Engine Repair in Walnut Grove
Trusted | Experienced | The Best Mechanics Near You
If your Mercedes-Benz Sprinter is stuck in limp mode, showing DEF countdown warnings, losing power, or suffering from injector leaks, you need a repair shop that specializes in advanced diesel diagnostics and system restoration.
At Dale’s Auto Service, the best auto repair shop in the Lower Mainland, we provide dealership-level expertise with better service, faster turnaround, and fair pricing. Since 1975, Sprinter owners have trusted our master technicians for accurate diagnosis and long-lasting repairs.
We service all Sprinter diesel engines:
OM642 • OM651 • OM647 • OM654 • 2500 • 3500 • Cargo & Passenger Vans
Common Sprinter Van Problems We Repair Daily
1. DPF & DEF System Issues (Clogged Filters, Failed Pumps, Sensors & Heaters)
Short-distance driving prevents the DPF from reaching the temperatures needed to regenerate. This leads to:
-
Clogged Diesel Particulate Filters (DPF)
-
DEF pump, heater & level sensor failures
-
“Starts countdown” warnings
-
Limp mode activation
-
Check Engine & DEF lights
We provide full DPF/DEF diagnostics, cleaning, resets, and component replacement using manufacturer-level scan tools.
2. EGR Valve Carbon Buildup & Failure
Sprinter EGR valves commonly clog with soot, reducing airflow and triggering major drivability issues:
-
Rough idle
-
Poor acceleration
-
Reduced fuel economy
-
Check engine light
We clean, repair, or replace the EGR system and ensure proper relearn procedures.
3. Fuel Injector Seal Failure (“Black Death”)
This notorious Sprinter issue happens when injector seals leak, creating a tar-like carbon buildup around the injectors.
Symptoms include:
-
Exhaust smell in cabin
-
Ticking sound
-
Black sludge around injectors
-
Hard starting
Our team removes the carbon safely, resurfaces the injector bores, installs new copper seals, and prevents future leaks.
4. Glow Plug & Glow Plug Module Failure
Sprinter diesel engines depend on glow plugs—especially in Walnut Grove’s winter temperatures.
Common problems:
-
Hard starting
-
Misfires on cold start
-
Glow plug light staying on
Glow plugs can break off in the head, but our technicians use specialized equipment to remove seized plugs without costly head removal.
5. Turbocharger & Boost System Problems
Loss of power is often caused by turbo issues such as:
-
Cracked intercooler hoses
-
Failed turbo resonator
-
Worn actuators
-
Boost leaks
-
Turbo failure
We perform smoke testing, pressure testing, and OE-level turbo diagnostics to restore your Sprinter’s power and efficiency.
Why Sprinter Owners in Walnut Grove Trust Dale’s Auto Service
✔ The Best Mechanics for Diesel & Sprinter Van Repair
Our technicians diagnose and repair issues that many shops misidentify. We specialize in complex diesel systems, giving you accurate repairs the first time.
✔ Dealership-Level Diagnostics Without Dealership Prices
Advanced scan tools, coding capabilities, and OEM-level procedures — at better value.
✔ All Makes & Models – Fleet & Commercial Welcome
From delivery vans to trades vehicles, we keep your Sprinter running reliably.
✔ Transparent, Honest Service
No upselling. No surprises. Just expert Sprinter repair done right.
✔ Established Since 1975
A trusted name in the Lower Mainland for 50 years.
Sprinter Van Repair Near You in Walnut Grove
If you operate a Sprinter for work or personal use, you can’t afford downtime. Dale’s Auto Service provides fast diagnostics, reliable repairs, and priority scheduling for Walnut Grove and the surrounding area.
Book Your Sprinter Van Diesel Repair in Walnut Grove
If you’re searching for a Sprinter Van mechanic near you, Dale’s Auto Service is your best bet. Conveniently located in Surrey, BC
Don’t wait until a small issue becomes a big problem.
Book your service online or call 604-530-9160 today.
Sprinter Van DPF, DEF & Diesel Repair FAQ
1. Why is my Sprinter in limp mode?
Common causes include DPF buildup, failed DEF components, boost leaks, or EGR carbon blockage. We diagnose limp mode issues quickly and accurately.
2. What causes the “No Start Countdown” warning?
A failing DEF system or ignored emissions warnings can trigger a countdown preventing the van from starting. We can reset and repair this system.
3. How often should my DPF be cleaned?
Every 120,000–160,000 km, or sooner if your van does mostly short trips. Commercial vans often require earlier service.
4. How do I prevent injector “Black Death”?
Regular inspections and early seal replacement prevent major buildup and expensive repairs later.
5. Can you handle fleet Sprinter maintenance?
Yes — we offer fleet priority scheduling, rapid diagnostics, and long-term Sprinter reliability plans.

















